Preformed Cups Designed for Sauce Filling and Sealing Machines

Product Description

Product Description

Many sauce manufacturers are struggling with high investment and slow changeover when producing portion cups.
SUNYI Intelligent provide preformed cup filling & sealing solutions designed for flexible SKU production and lower initial investment compared to FFS lines.
Widely used for:
Dressing cups
Dipping sauces
Airline catering portions
Ready meal sauce cups
Would you be open to a short exchange to explore if this could support your current production needs? Our solution can really meet your needs.

Basic Farameters

Certificate	CE, SGS , ISO 9001, UL
The packed object	Dipping sauces, liquids, Dressing cups, Ready meal sauce cups,condiment.
Capacity	180-210Pieces /per minute
Filling system	Independent Servo Driven Piston Pump
Filling accuracy	± 1%
Filling range	0-50ml
Sealing	Roll film cutting-sealing
Balance Tank Capacity	80L
Power	15  KW

Equipment Details

Vertical Cup Holder and cup loading system

•The extended cup storage compartment allows for one-time cup filling and can operate for at least 20 minutes.

•The cup guiding device enables easy addition of cups by hand, with a user-friendly operation.

•The vacuum suction cup assists in the cup dropping process, making it more stable and accurate.
 

Cup Detection and Cleaning

•Detect whether there is a cup or not through photoelectricity. No cup means no filling.

•The ion wind sweeps the empty cup, effectively preventing static electricity from adhering, and at the same time, it uses vacuum to remove dust and other foreign substances.

•Strong ultraviolet irradiation further enhances the cleanliness level.

Filling and Cleaning System
> Fully sanitary structure design (Food / Pharmaceutical Grade) ;

•The liquid-contact parts of the entire machine are made of SUS304/SUS316L stainless steel.

•The inner surface is polished with a mirror finish, reducing the risk of residue and wall attachment.

•Arc-shaped transition design to avoid accumulation of materials in dead corners

•Quick-install clamp structure, easy to assemble and disassemble, reducing pollution risks.

> Stable and precise filling system

•Multi-head synchronous control, HMI touch control, servo independent adjustment, drive piston precise quantitative control.

•The filling error can be controlled within ±1% (depending on the properties of the material)

• Anti-drip and anti-leakage structure design, reducing wire drawing and splashing

> Spray ball CIP cleaning system;

•Internal circulation cleaning (Full CIP Loop) ;The cleaning solution circulates within the system, covering storage tanks, pipelines, distributors, and filling heads. It is suitable for high-standard food products or continuous production lines.

•Quick pulse cleaning (Pulse Cleaning); By using pulse spraying to enhance the flushing force, it effectively removes sticky residues and significantly shortens the cleaning time.

> Fluid stable conveying system;

•Sanitary hose connection.

•Streamlined flow path, reduction of pressure fluctuations.

•Pressure equalization distribution structure, ensuring consistency for multiple heads.

Roll Film Cutting and Sealing System
> Horizontal retractable film mechanism

•By optimizing the design of the film winding path, the film roll can be unfolded more smoothly and with more stable tension;

•This effectively improves the utilization rate of the film roll, reducing waste of excess material and packaging materials.

> Cursor recognition + servo synchronous control

•The photoelectric sensor real-time identifies the printing reference mark;

•The servo motor drives the film roll to run at a constant pitch, ensuring that the distance traveled each time is precisely consistent;

•The positioning accuracy of the printing surface is high, ensuring that the pattern is always centered at the sealing position.

> High-precision cutting tool assembly

•The cutting tool is made of high-strength, wear-resistant special steel, which is precisely processed and undergoes dynamic balancing treatment;

•This ensures that the cutting edge of the film is neat, the sealing process is synchronized, and the sealing accuracy and appearance are improved.

Integrated design of cutting and sealing

•Combine the cutting and sealing operations within the same working cycle;

•Through precise mechanical coordination and temperature control system;

•Ensure a tight, flat and wrinkle-free seal.

> Optimized storage and deployment space

•The new film replacement and waste film collection space is ample, facilitating operation;

Second Heat Sealing System

•Sealing pads able to seal every type of heat-sealing foil. Easy to change and clean

•Sealing temperature be controlled by thermocouple

•Sealing pads every area temperature is same

•because of our designed elec-heating technology, in this case, sealing effect been improved.

•All sealing parameters are adjustable (time-pressure-temperature)
•Fast removal system for easy cleaning, maintenance and changeover

Capsule Output & Overturning System

•Catching the capsules and placement on the overturning arm

•Rotating the arm and  place the capsules on an exterior conveyor

•Stainless Steel frame conveyor with plastic belt

•The Pick & Place system will pick up the finished capsules and drop the capsules into this overturn system to make the capsules bottom facing downward.

Date coding and inspection

•Ultraviolet laser marking machine; Cold processing principle: No scorching, no deformation The markings are clearer and more detailed. More friendly to thin-walled PP; No consumables, long-term costs are controllable; More environmentally friendly, with dust recovery included

•Visual inspection

Box Packing

•Organize the materials in an orderly manner

•Robot automatic box-filling

•Spray glue and close the box

Can be customized according to the shape of the box.

SUNYI Intelligent Company Introduction

SUNYl is not just an equipment manufacturer-we are your strategic partner in single-serve packaging excellence. We combine deep process expertise with Industrial 5.0 innovation to deliver complete solutions that transform your production capabilities.



Shipping & Delivery

 

FAQ

 

1. What is a Preformed Cup for Sance Filling and Sealing Machine?

• Our sauce filling and sealing machine is an automated packaging solution specifically designed for single-serve sauces, small cup dressings, dipping sauces, honey, syrups, and high-viscosity liquids.

2. How does the machine work?

• It integrates functions such as automatic cup dropping, quantitative filling, sealing, film cutting and cup discharging, achieving a stable, efficient and hygienic production process.

3. What's the core functions?

• The core functions include precise quantitative filling, hygienic structure design, stable sealing system, and modular expansion.

4. Who can use this machine?

• Suitable for chain restaurant sauce suppliers, airline food producers, takeout sauce manufacturers, food processing enterprises, sauce branders, and so on.

5. Is this easy to Clean?

• Yes, it have the Internal circulation cleaning (Full CIP Loop), the cleaning solution circulates within the system, covering storage tanks, pipelines, distributors, and filling heads. It is suitable for high-standard food products or continuous production lines.

6. Why use preformed cups? What's the difference compared to FFS filling and sealing machine?

• Here is a comparison between these two machines.
   

  ITEM	Preformed Cup	FFS
  Investment	Low	High
  Product Launch Time	Fast	Slow
  SKU Switching	Fast	Slow
  Small Amount Possibility	Strong	Weak